Overview
Every department of the business benefits when a maintenance program is successful. Leading companies today are benefiting from putting in place well-designed and managed dependability plans. Are you prepared to advance your dependability program? Here are 50 suggestions to get you going:
- Get familiar with the 12 components of reliable reliability management.
- Monitor upkeep metrics
- Use maintenance schedule and planning
- Take into account a program for operator-driven reliability
- Boost fundamental work procedures
- Use cooperative incentive programs to promote performance
- Create your maintenance strategy.
- Pay attention to your tools
- Cease praising failure.
- Concentrate on the 60%
- Put condition-based monitoring to full use.
- More precisely, calculate labour hour estimates.
- Bring in the appropriate leaders
- Use many tools to maximize your savings.
- Create a thorough and accurate list of the equipment.
- Never settle for “good enough.”
- Streamline work procedures
- Employ appropriate predictive maintenance metrics
- Establish a precise, concise vision
- Acquire skills in root cause analysis
- Observe, hear, touch, and smell
- Decide on a staffing model for lubrication.
- Establish a scheduled backlog
- Make use of analysis of reliability-cantered maintenance
- Follow these 12 actions to implement total productive maintenance
- Break free from the maintenance budget’s prison.
- Acquire knowledge of the letter “P”
- Prepare an equipment bill of materials
- Map failures using P-F intervals and prevent them.
- Take into account a system of on-going observation
- Establish a solid rapport with operations
- Calculate the cost of a functional failure scenario
- Create standardized maintenance practices
- Manage resources based on the criticality
- Introduce the “Should-Actual Five-Whys” technique to operators.
- Maximize the use of your EAM
- Utilize several CBM tools
- Plan tasks effectively to minimize downtime
- Identify the best maintenance practices
- Evaluate your lubrication plan.
- Early machine troubleshooting
- Eliminate process bottlenecks
- Improve PM tasks
- Establish an efficient program for oil analysis.
- Use maintenance checklists
- Avoid the top 5 hazards
- Assign equipment ownership to maintenance personnel
- Use smart kitting
- Strive for zero failures
- Control the process of change
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Conclusion:
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